How can I create the fibre orientation tensor file used by nCode using PyDPF-Composites?

When using fibre-share approach of Ansys nCode DesignLife Short-Fibre Composite, a csv file including the fibre orientation tensor per element is needed, which must be given in the same coordinate system as the stress analysis result. Can PyDPF-Composites help me on its creation?

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Accepted answers

Javier Vique

The available examples in PyDPF-Composites allow us to understand how to read a11 and a22 from Mechanical. Good news is that nCode reads stresses in Solution Coordinate System and values of a11 & a22 are also given in that local coordinate system, so no reconstruct of the fiber orientation tensor in the global coordinate system is needed.
We just need to bring a11 and a22 data into a .csv file with the format requested by Ansys nCode DesignLife. Below the code:

import ansys.dpf.core as dpf
import numpy as np
import os

from ansys.dpf.composites.constants import FailureOutput
from ansys.dpf.composites.data_sources import get_composite_files_from_workbench_result_folder
from ansys.dpf.composites.server_helpers import connect_to_or_start_server

server = connect_to_or_start_server()

# Read Workbench model
data_sources = dpf.DataSources()
data_sources.add_file_path(r'here your path\MECH\MatML.xml', "EngineeringData")
data_sources.add_file_path(r'here your path\MECH\ds.dat', "dat")
data_sources.set_result_file_path(r'here your path\MECH\file.rst', "rst")

model = dpf.Model(data_sources)
mesh = model.metadata.meshed_region

field_variable_provider = dpf.Operator("composite::inistate_field_variables_provider")
field_variable_provider.inputs.data_sources(data_sources)
field_variable_provider.inputs.mesh(model.metadata.mesh_provider)

field_variables = field_variable_provider.outputs.fields_container.get_data()
a11 = field_variables[0]
a22 = field_variables[1]

ids = field_variables[0].scoping.ids
a11data = a11.data_as_list
a22data = a22.data_as_list

a33data = np.ones(len(a11data))
a33data = a33data - a11data - a22data
a33data = np.around(a33data,6)

FOT_file = os.path.join(r'here your path',"FOT.csv")
with open(FOT_file, "w") as f:
    f.write('#HEADER\n')
    f.write('#CHANTITLE\n')
    f.write('Orientation Tensors\n')
    f.write('#TITLES\n')
    f.write('Element,Layer Number,Section Point,a11,a22,a33,a12,a23,a13\n')
    f.write('#KEYWORDS\n')
    f.write('ElementID,LayerNumber,SectionPoint,a11,a22,a33,a12,a23,a13\n')
    f.write('#DATATYPES\n')
    f.write('LONG,LONG,LONG,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT\n')
    f.write('#DATA\n')
    [f.write(str(ids[i]) + ',1,1,' + str(a11data[i]) + ','+ str(a22data[i]) + ','+ str(a33data[i]) 
             + ',0.,0.,0.\n') for i in range(len(ids))]

All comments

Javier Vique

import ansys.dpf.core as dpf
import numpy as np
import os

from ansys.dpf.composites.constants import FailureOutput
from ansys.dpf.composites.data_sources import get_composite_files_from_workbench_result_folder
from ansys.dpf.composites.server_helpers import connect_to_or_start_server

server = connect_to_or_start_server()

# Read Workbench model
data_sources = dpf.DataSources()
data_sources.add_file_path(r'here your path\MECH\MatML.xml', "EngineeringData")
data_sources.add_file_path(r'here your path\MECH\ds.dat', "dat")
data_sources.set_result_file_path(r'here your path\MECH\file.rst', "rst")

model = dpf.Model(data_sources)
mesh = model.metadata.meshed_region

field_variable_provider = dpf.Operator("composite::inistate_field_variables_provider")
field_variable_provider.inputs.data_sources(data_sources)
field_variable_provider.inputs.mesh(model.metadata.mesh_provider)

field_variables = field_variable_provider.outputs.fields_container.get_data()
a11 = field_variables[0]
a22 = field_variables[1]

ids = field_variables[0].scoping.ids
a11data = a11.data_as_list
a22data = a22.data_as_list

a33data = np.ones(len(a11data))
a33data = a33data - a11data - a22data
a33data = np.around(a33data,6)

FOT_file = os.path.join(r'here your path',"FOT.csv")
with open(FOT_file, "w") as f:
    f.write('#HEADER\n')
    f.write('#CHANTITLE\n')
    f.write('Orientation Tensors\n')
    f.write('#TITLES\n')
    f.write('Element,Layer Number,Section Point,a11,a22,a33,a12,a23,a13\n')
    f.write('#KEYWORDS\n')
    f.write('ElementID,LayerNumber,SectionPoint,a11,a22,a33,a12,a23,a13\n')
    f.write('#DATATYPES\n')
    f.write('LONG,LONG,LONG,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT\n')
    f.write('#DATA\n')
    [f.write(str(ids[i]) + ',1,1,' + str(a11data[i]) + ','+ str(a22data[i]) + ','+ str(a33data[i]) 
             + ',0.,0.,0.\n') for i in range(len(ids))]

Javier Vique

Here the script if we would like to stay at mech-dpf:

def _load_plugins():
    # utility function to load the dpf composites plugins
    import os
    import mech_dpf
    import Ans.DataProcessing as dpf

    version = Ansys.Utilities.ApplicationConfiguration.DefaultConfiguration.VersionInfo.VersionString
    dpf_root = os.path.join(os.environ["AWP_ROOT"+version], "dpf")
    composites_root = os.path.join(dpf_root, "plugins", "dpf_composites")
    dpf.DataProcessingCore.LoadLibrary('EngineeringData', os.path.join(dpf_root, 'bin', 'winx64', 'Ans.Dpf.EngineeringData.dll'), 'LoadOperators')
    dpf.DataProcessingCore.LoadLibrary('composites', os.path.join(composites_root, 'composite_operators.dll'), 'LoadOperators')
########################################################

_load_plugins()

analysis = ExtAPI.DataModel.Project.Model.Analyses[0]
working_directory = analysis.WorkingDir

engd_path = os.path.join(working_directory, "MatML.xml")
rst_path = os.path.join(working_directory, "file.rst")
dat_path = os.path.join(working_directory, "ds.dat")

data_sources = dpf.DataSources()
data_sources.AddFilePath(engd_path, "EngineeringData")
data_sources.AddFilePath(dat_path, "dat")

rst_data_source = dpf.DataSources()
rst_data_source.SetResultFilePath(rst_path)
model=dpf.Model(rst_data_source)
mesh = model.Mesh

fot_values = dpf.Operator("composite::inistate_field_variables_provider")
fot_values.Connect(4, data_sources)
fot_values.Connect(7, mesh)

# extract a11 & a22 data
extract_field = dpf.operators.utility.extract_field()
extract_field.inputs.fields_container.Connect(fot_values, 0)
extract_field.inputs.indices.Connect([0])
a11_data = extract_field.outputs.field.GetData()
extract_field.inputs.indices.Connect([1])
a22_data = extract_field.outputs.field.GetData()
ids = a11_data.ScopingIds
a11data = a11_data.Data
a22data = a22_data.Data
a33data = [1.0] * len(ids)
a33data = [max(x - y - z,0.0) for x, y, z in zip(a33data, a11data, a22data)]
FOT_file = os.path.join(r'here your path',"FOT.csv")
with open(FOT_file, "w") as f:
    f.write('#HEADER\n')
    f.write('#CHANTITLE\n')
    f.write('Orientation Tensors\n')
    f.write('#TITLES\n')
    f.write('Element,Layer Number,Section Point,a11,a22,a33,a12,a23,a13\n')
    f.write('#KEYWORDS\n')
    f.write('ElementID,LayerNumber,SectionPoint,a11,a22,a33,a12,a23,a13\n')
    f.write('#DATATYPES\n')
    f.write('LONG,LONG,LONG,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT\n')
    f.write('#DATA\n')
    [f.write(str(ids[i]) + ',1,1,' + str(a11data[i]) + ','+ str(a22data[i]) + ','+ str(a33data[i]) + ',0.,0.,0.\n') for i in range(len(ids))]

Javier Vique

If our analysis is made with WB-Dyna, nCode input file can be also created. 2 imported material fields needs to be created with a11 and a22 values and then make use of the method ExportToTextFile(). Depending on model size, more time might be needed between creating a11 & a22 files and reading them. Here the script:

import time
import os

my_path = 'here_your_path'

a11 = ExtAPI.DataModel.GetObjectsByType(DataModelObjectCategory.ImportedMaterialField)[0]
a22 = ExtAPI.DataModel.GetObjectsByType(DataModelObjectCategory.ImportedMaterialField)[1]
a11.ExportToTextFile(os.path.join(my_path,'a11.txt'))
a22.ExportToTextFile(os.path.join(my_path,'a22.txt'))

time.sleep(5)
FOT = {}

with open(os.path.join(my_path,'a11.txt'),'r') as f:
    data = f.readlines()
    data = data[1:]
    for row in data:
        FOT[row.split('\t')[0]] = [row.split('\t')[4]]

with open(os.path.join(my_path,'a22.txt'),'r') as f:
    data = f.readlines()
    data = data[1:]
    for row in data:
        FOT[row.split('\t')[0]].append(row.split('\t')[4])

FOT_file = os.path.join(my_path,'FOT.csv')
with open(FOT_file, "w") as f:
    f.write('#HEADER\n')
    f.write('#CHANTITLE\n')
    f.write('Orientation Tensors\n')
    f.write('#TITLES\n')
    f.write('Element,Layer Number,Section Point,a11,a22,a33,a12,a23,a13\n')
    f.write('#KEYWORDS\n')
    f.write('ElementID,LayerNumber,SectionPoint,a11,a22,a33,a12,a23,a13\n')
    f.write('#DATATYPES\n')
    f.write('LONG,LONG,LONG,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT,FLOAT\n')
    f.write('#DATA\n')
    [f.write(i + ',1,1,' + FOT[i][0] + ','+ FOT[i][1] + ','+ 
            str(1.0-float(FOT[i][0])-float(FOT[i][1])) + ',0.,0.,0.\n') for i in FOT.keys()]